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Industrial Automation Services

Industrial Automation Services
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Robot Integration

Integrating an industrial robot into an existing production line does not have to be an expensive and disruptive process. Instead, Industrial Automation Solution can provide robot integration and automation services. For example, we offer mechanical design, programming, and commissioning for your industrial robot project, utilizing the latest industrial robot technology. Contact us today to get started.

PLC Programmable Logic Controller
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Automation Services

Need to find an experienced and knowledgeable automation services company? Look no further! We support most major manufacturers’ factory automation equipment. This includes automation services for Industrial Robots, Programmable Logic Controllers (PLC), Human Machine Interface (HMI), Motion Controllers, Servo Amplifiers, and Variable Speed Drives (VFD).

 
Factory Automation Consulting
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Consulting Services

Industrial Automation Solution offers comprehensive automation services. Located in Southern California, we specialize in industrial robot integration, automation design, and programming for a variety of automation products. Whether you have an idea for a new automation project or need to upgrade an existing automation system, please call us at (657) 263-6852 to discuss how we can assist you.

Robot Automation Services

Custom Automated Machine Design

From concept to completion, Industrial Automation Solution is a complete automation services provider. Offering electrical and mechanical design, AutoCAD engineering drawings, Human Machine Interface visualization, and control programming, we will design, build, install, and commission your automated machines. Moreover, utilizing the most current available technologies, our engineers will evaluate the current process and design a custom solution.

As the core for next-generation automation environments, Mitsubishi Electric has created an automation controller with added value while reducing TCO. Additionally, the iQ-R series is a full-featured control platform with fast processing speeds, network, and module synchronization, and multi-discipline control. The advanced design of the iQ-R enables users to lead their industries with superior machine performance and productivity. Moreover, a multitude of CPU and I/O module options make it a flexible solution for a wide variety of applications.

The most common and cost-effective type of PLC is the brick style. Typically, these units come with a predefined number of inputs and outputs and have limited expansion capabilities. Furthermore, the input and output type and quantity will vary based on the model of the chosen unit. They are usually found on stand-alone machines with lower processor speed requirements and a minimum amount of communications capabilities needed. In the case of the FX5U PLC by Mitsubishi Electric, these PLCs come with a built-in Ethernet port, a serial port (RS-485), two analog inputs, and one analog output. Moreover, expansion modules can be installed on either side of the unit. Additionally, there are a variety of different expansion modules for communications and IO expansion.

Universal Robots leads the charge in collaborative robotics, offering intuitive, adaptable solutions revolutionizing industrial automation. Founded in 2005, the Denmark-based company pioneers user-friendly robot arms designed to work alongside human operators. Their lightweight, versatile cobots boast advanced sensors and safety features, ensuring safe interaction in shared workspaces without the need for safety cages. From automotive to healthcare, Universal Robots’ cobots streamline tasks like assembly, machine tending, and quality inspection. With a commitment to accessibility and innovation, Universal Robots continues to drive efficiency, productivity, and safety across industries worldwide, shaping the future of collaborative automation

Automation Services We Offer

 

  • Legacy Robot, Servo, PLC, HMI Repair and Upgrades
  • Mechanical and Electrical Design
  • PLC  (Programmable Logic Controller) Programming Services
  • HMI (Human Machine Interface) Design 
  • Motion Control Design and Programming Services 
  • Industrial Robot Integration
  • Vision System Integration 

Industrial Automation Services: Tips For Selecting A Robot

There are several considerations when selecting an industrial robot type and size for an application. Fortunately, Industrial Automation Solution offers robot selection services. With our expertise, we can help guide you through determining the reach, payload, accuracy, and safety considerations for your robot integration project.

 

 

 1) First and foremost, you will need to determine how much reach will be necessary for the application. This is commonly referred to as the envelope size. To determine the robot reach needed, measure the distance from the base of the robot to the part pick-up and drop-off locations.

 

 

 2) Secondly, the payload of the robot will need to be taken into consideration. This is done by determining the payload of the application. First, measure the weight of the part; second, measure the weight of the EOA (End of Arm) tooling. Third, add them together, and this will be the payload of the application.

 

 

 3) Additionally, consider the accuracy and speed needed for the application. These values are typically found in the specification from the robot manufacturer.

 

 

 4) Lastly, safety should be a priority early in the development stages of the application. Utilizing devices such as area scanners, light curtains, robot cages, and collaborative-type robots are a few of the options to make the design safe.

 

 

In summary, selecting a robot can be challenging, but Industrial Automation Solution is a robot integration company with a diversity of experience. As an experienced factory automation company, we can help with the process.

 

 

IoT Factory Automation Systems

Smart Factory

IoT: Internet of Things is a term used in industrial automation that describes a system with smart devices. These devices can be PLC’s or various web-based devices communicating to a cloud-based server. Moreover, the cloud-based server supports development software that allows the developer to configure devices located in remote locations, for example, in industrial manufacturing plants. Additionally, the configuration software is used to create dashboards that can be viewed from any computer with an Internet connection. The gateway would be connected to a router over Ethernet, and this router would be connected to the individual devices. Thus, connecting the automated machines to the cloud-based server. Furthermore, you can define locations to store the data being collected from the industrial automated machines, such as a database or Enterprise System.

 


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